Cutting Tools. Standard & deep case processes available. See each individual product description for the expected lead time on these types of items or contact us for an … While some features and specifications may vary slightly, Without getting too technical, It is a heat treatment that hardens the metal without adding another layer to the material, like chrome lining does. [charlie sheen] I'm not bi-polar, I'm bi-winning! In recent years, the firearms field has seen the introduction of revolutionary new metal coatings and surface treatments that deliver unprecedented levels of corrosion protection, wear resistance and reliability. Chrome, brass, nickel, copper, antique brass, and satin finishes. During this thermo-chemical diffusion treatment, the surface of ferrous material is enriched with nitrogen and small amounts of carbon. Location doesn't really matter as long as it's in the continental U.S. They’ve fed two M&P15 Sport test rifles a combined ~170,000 rounds of various brands of ammunition without any [visible] damage to the Melonite finishing process. similar materials. We provide in-house paint stripping and media blasting services at our California facility with a variety of equipment specialize in removing powder coatings and other paint-based residues. However, nitride is preferred to phosphate coating for a few important reasons. Melonite/Nitriding is a heat treating process done to steel and a few other metals. It provides a Rc 55 surface through a high temperature diffusion process. Receive industry-leading barrel nitriding services, case hardening and steel heat treatment services today. you compare phosphate vs nitride, this inexpensive option is used in military Typically, this process involves either a salt bath nitriding Melonite occurs as trigonal crystals, which cleave in a (0001) direction. Getting one in stainless will make easy to tell one from the other. Melonite vs Tenifer. This includes dehorning, bead blasting and polishing when applicable. It is used on firearms and also on automotive parts and other applications. Craftguard celebrated its "50th Anniversary" in 2014. Both diffuse nitrogen and carbon The exact benefits and specifications of nitriding Custom gunsmithing, milling services, custom assembled products, finishes and engraving are all performed AFTER your order is placed with us. AEROSPACE . These processes are categorized as molten salt bath ferritic nitrocarburizing. ISO 9001:2015, AS 9100 Rev.D certified Stainless steel will show wear as a shiny area while Melonite will appear lighter in color. Phosphate coating can be applied to both the barrel and bolt carrier group for rugged rifle If it's not I apologize, and Mods, please move it to the appropriate place. During the process, which takes place between 900F and 1075F, the metal surface is enriched with nitrogen and carbon. applications due to its low cost and extreme durability. Automotive & Transportation. resistance on all surfaces of your rifle barrel. The Melonite process is an environmentally-friendly … Pre- and post-treatments. Another major benefit is that nitriding coats both the Melonite QPQ salt bath ferritic nitrocarburizing, plasma nitriding & carbonitriding services for protection against galling, abrasive wear, erosion & corrosion. MAD Custom Coating remains on the cutting edge of technology for protective and functional finishes. I am often involved in arguments regarding the these two finishes on Smith & Wesson and Walther forums. Nitromet Salt Bath Nitrocarburizing (Melonite, Tennifer, Black Nitride) This process is the new industry leader in bore coatings for firearm barrels—achieving a 30% greater lifespan in the bore than chrome! It is used to improve the wear resistance, the fatigue strength, and corrosion resistance of components made from steel, cast iron, and sintered iron materials. Barrel Salt-bath nitrocarburizing by Melonite process has been applied in a wide range of industries throughout the world for many decades. Nov 17, 2015 #2 M67 Grandmaster. Nickel Plating - Currently Unavailable. Processes for stainless steels, alloy steels & tool steels. The Melonite QPQ process is commonly used for gears, valves, pumps, axles, and hydraulic system components. Places that do melonite/nitride treatment I'm not sure if this is the correct place to post this question. and cast and sintered iron. Many of you that have seen my work has seen various forms of work that I do with finishing. The MELONITE process also begins with the placement of parts in a re-circulating air preheat furnace, followed by immersion for 60-240 minutes in a molten nitrogen-rich MELONITE specific salt solution contained in an aerated furnace. nitriding and polishing creates a black coating that is resistant to corrosion References. Melonite is also called Tenifer by Glock. Hardcut™ Crosscut™ Maximizer. So, between Phosphate, Melonite, Nitride, and Stainless (just to throw it in there too) which is better? very similar to barrel nitriding but uses a patented chemical solution for There are, of course, disadvantages to choosing a barrel Coating Services Group’s secondary division - Titanium Gun has worked with countless customers and large industry names to provide the highest quality Titanium Nitride coating in the firearms industry. If you need more information about barrel nitriding or other steel treatment services, discuss your options with our team today. The product is then transferred to the MEL 1/TF1 tank containing the liquid Melonite salt to begin the Nitrocarburizing process. Contact us today to learn more about our Melonite QPQ and paint stripping services. Thread starter Westhunder; Start date Jul 23, 2018; 1; 2; Next. The process is Melonite processing changes the microstructure of the material surface providing greatly improved wear resistance, excellent corrosion resistance, improved surface fatigue resistance, and frictional properties and creates a black finish that helps reduce drag, increase lubricity, and improve strength and corrosion resistance for long-term durability. It has a specific gravity of 7.72 and a hardness of 1-1.5 (very soft). We have been in business since 1979 and are a leader in the application of Melonite®, Salt Bath Nitride, and QPQ high-performance solutions. capabilities as patented Melonite servicing. Improving the wear resistance of metal parts and equipment increases longevity and can help enhance part performance. While there are many options for case hardening rifle barrels, nitriding offers "Melonite™ and Melonite QPQ™ are thermochemical processes intended for the case hardening of iron based metals. It is most commonly used on steels, sintered irons, and cast irons to lower friction and improve wear and corrosion resistance. Next Last. A discussion started in 2004 but continuing through 2018 --> 2004. These subsequent steps to the Melonite liquid nitriding process provide maximum wear and corrosion resistance. Coating can be duplexed with sublayers or topcoats to enhance specific properties customers may desire. We work with various types of abrasive blasting media, including glass beads, steel grit, soda, and more. PVD coating service also. heated between 750 degrees Fahrenheit and 1050 degrees Fahrenheit. Melonite ® processing produces a hardened, corrosion-resistant surface that will out-perform metal plating (hard chrome, zinc, or nickel), gas nitriding, Parkerizing ®, and black oxide or bluing. MAD Black Plus is stronger, more corrosive resistant and more abrasive resistant than our standard MAD Black. Salt bath nitriding is a metal finishing surface enhancement process that involves immersing parts in a nitrogen-bearing Melonite specific salt solution. Westhunder Please excuse typos, sent from my iPhone. Optimizer™ Plus. Melonite is a corrosive preventative treatment and is less prone to rust than stainless steel. Robar Industries. Austrian firearms manufacturer Glock Ges.m.b.H uses the Tenifer process on the slides and barrels of its handguns. A nitrided barrel is a popular option for AR-15 rifles. Ensure you choose a quality barrel It is also known as Liquid/Salt Bath Ferritic Nitrocarburizing (FNC) process. Work with Specialty Steel Treating today to discover why While these traditional surface finishing processes were used in many industries for many years, they are each being methodically replaced by a superior finishing process – Melonite ® . After nitriding, parts are treated in … First, phosphate coating typically increases friction among bolt carrier groups. Follow the link above to learn more about the possibilities with our coatings. into ferrous barrel materials in high-temperature situations. While our standard MAD Black finish is still amazing, we’ve made it better. Services include: polishing, buffing, aqueous part washing, clear coating, lacquering, powder coating, and plating. Smith claims that the bare bones approach has no effect on durability. Request a quote to discover how you can improve the corrosion resistance and durability of your barrel at affordable rates and an accelerated schedule from Specialty Steel Treating. Compared to other coatings and case hardening strategies, 1 of 2 Go to page. It exhibits predictable and repeatable results in the treating of carbon steels resulting in superior corrosion and wear properties as well as increasing rotating fatigue strength. It is a thermochemical diffusion process whereby nitrogen-bearing salts generate a controlled release of nitrogen at the interface of a ferrous part. Q. Hardcut Facts ; Hardcut Plus Facts ; Crosscut™ Facts ; Crosscut Plus Facts ; Maximizer Facts ; Maximizer Plus Facts ; Tetrabond™ Facts ; Tetrabond™ Plus Facts ; Ionbond™ 01 Fa Having said this with minimal care rust is not a problem with stainless steel and it is really just a matter of choice. In our business, you can't always wait for a decision, a change or a result. searching for dependable services for a single barrel or starting a commercial A salt bath uses a liquid salt solution that is usually Melonite definition is - a mineral NiTe2 consisting of a nickel telluride and occurring in California. The process is very similar to barrel nitriding but uses a patented chemical solution for either salt bath or nitrocarburizing options. Jul 23, 2018 #1 Looking for someone that is gun friendly and has ffl to do melonite treatment for several guns and barrels. Media blasting is an effective way to prepare metal parts for painting and finishing. From its 37 coating centers in Europe, Asia and North America it offers a broad portfolio of application tailored coatings. Craftguard’s objective is to provide a problem-free metal finishing service for our customers. D. M. Chizhikov and V. P. Shchastlivyi, 1966, Tellurium and Tellurides, Nauka Publishing, Moscow IBC Coating Technologies has an established service center for Ion Plasma Nitriding, TD Coatings, Boriding, Boronizing, DLC, PEO ... Melonite - QPQ (DHQN) … I'm looking for recommendations on shops that do quality melonite/nitride treatment. The next step is to treat the components in an oxidizing bath, followed by a water-cooled bath and rinse. depend on the type of steel used, but each of these options can benefit from This coating is 85 percent more resistant to corrosion than a hard chrome finish and results in a gray or black color. nitriding service provider with ISO certification to ensure optimal heat Tetrabond™ Plus . We provide paint striping for metal components and equipment using various methods, including chemicals, blasting, and furnaces. We constantly invest in our business, but we also invest in you, providing the skills, technical knowledge and independence you need to create loyal, satisfied and successful customers. Coating Services. Ionbond. Burlington Engineering’s metal processing capabilities include Melonite™ QPQ, metal paint stripping and media blasting for a range of industries. Metal components used in mining, oil and gas, marine and other applications are subjected to harsh conditions that can accelerate corrosion and surface wear. The salt … The bolt carrier and gas key are chromed, and the barrel sports their Melonite coating. nitriding. Enjoy the videos and music you love, upload original content, and share it all with friends, family, and the world on YouTube. The first step of the process is a preheat to raise the components surface temperature to about 700 - 800°F in air. It also does not require any oil to operate! We now offer MAD Black Plus. relationship for all your manufacturing needs, find out how you can benefit from this premier service. Melonite™ coating provides excellent wear and corrosion resistance and our paint stripping methods are effective at … Melonite is not a coating, will not wear away, and provides a higher level of protection than hard chrome, nickel, and similar metal plating methods. At PPG Coatings Services, we value those traits because our industry is constantly changing. This makes it more difficult to clean a phosphate coated rifle and requires more lubrication. The simplest form of this process is encompassed by the trademarked Melonite process, also known as Meli 1. components capable of operating in extreme situations. The service life of steel tools and parts is extended. The process uses a salt bath of alkali cyanate. improving the durability and corrosion resistance of barrels. (714) 921-4045, 220 W. Grove Avenue Orange, California 92865-3204, Privacy Policy | Site Map | Quality ISO Certification | Site Credits: Ecreativeworks. Melonite is a thermochemical treatment for improving surface properties of metal parts. Whether you choose one of our diffusion treatments, one of our DLC coatings or one of our PVD coatings, Northeast Coating Technologies offers a full range of solutions to meet your needs. we’re a premier barrel nitriding service provider. Manganese Phosphate. either salt bath or nitrocarburizing options. Ionbond is one of the global leaders in PVD, CVD and PACVD coating technology. High wear resistant coatings, as well as excellent sliding and running properties, is obtained through MELONITE and QPQ treatment. Melonite, also referred to as Tenifer or Tufftride, are identical processes that use a nitrogen-rich molten salt bath in order to significantly improve wear, corrosion resistance,and fatigue strength of steel parts. Wear is a major factor limiting the performance and service life of precision tools. All preparation of the firearm being finished is included with the price. and withstands extreme temperatures. I can accept that, but know nothing about these new coatings/treatments being used. Melonite. nitriding offers competitive corrosion resistance. These two factors regarding phosphate vs nitride barrel alone make phosphate less desirable than nitride for many gun owners and commercial manufacturers. Both Companies produce a version of the same Walther Designed 99 pistol (Walther … Multi Purpose. carbon steel, stainless and austenitic steel, alloy steel, tool and die steels You can expect a nitrided It will probably wear a carry handle and just sit in the safe, to be handed out in the event someone needs it. © 2021 Burlington Engineering, Inc. All Rights Reserved. Another popular barrel treatment is phosphate coating. compare common barrel coatings to find the best option today. Coating Portfolio. barrel to withstand up to four times the amount of corrosion as chrome or Learn more about our Melonite® coating, media blasting and paint stripping services below or contact us to discuss your metal finishing project. To resolve issues commonly experienced in severe environmental conditions, processes such as Melonite QPQ are used to: Enhance corrosion resistance, fatigue resistance, and toughness. For over 60 years Specialty Steel Treating has been a premier provider of heat treating services for a range of applications. Where would I find a Side by side comparison of Burlington's Melonite Process and the German Tenifer Process? Nitriding can offer corrosion resistance to low and medium This technology is … It is the finish we use on all our black slides and its durability is unparalleled by any black finish we have used. When Opportunity. While nitriding may be more of This is contained in a steel pot that has an aeration system. Refine tools with Balzers coatings is the most effective way to improve the productivity and quality of metalworking and plastics processing. Our policy is to offer a quality service at a reasonable price with quick turn-a-round. Go. Corrosion resistance of unalloyed and low alloyed steels is greatly improved. can improve the corrosion resistance and durability of your barrel today and Our Melonite® QPQ process is recognized as the premier salt bath liquid ferritic nitrocarburizing process available to the firearms market. During these processes, nitrogen, carbon, and small amounts of oxygen are diffused into the surface of the steel, creating an epsilon iron nitride layer (ε - Fe x N). Bernex™ CVD. cost-effective than chrome lining or other barrel solutions. Melonite is a patented thermochemical treatment used for improving the durability and corrosion resistance of barrels. I am just looking to build a spare rifle, nothing fancy. Plus Series. In this video I machine a muzzle brake that has been Melonite coated. If nitriding occurs at a lower temperature, your barrel may Nitrocarburizing is more effective than chrome or nickel-plating processes because it changes the molecular structure of the metal surface and will not wear away over time. Melonite QPQ Process The Melonite QPQ process is a multi step process that provides a very uniform consistent nitride layer on your components. or nitrocarburizing to properly treat a barrel. Melonite services or similar. This allows you to enjoy corrosion Burlington Engineering, Inc. provides metal finishing services to prepare surfaces for finishing and protect components and equipment against corrosion and wear. experience reduced heat resistance. Silver $$ Contributor . These services are available on an industrial production basis as well as on an individual custom … We use the Melonite and QPQ processes to change the molecular structure of a surface to increase resistance to galling and scuffing. resistance during normal use. an investment than a phosphate coating, this barrel service is more Media blasting services from Burlington Engineering, Inc. are used to clean and strip, the surface of metal parts. Coating Services - Over 40 Years Of Experience. I found info for one guy on the site but it was dated quite a … Burlington Engineering, Inc. provides metal processing solutions for a range of industries and serves customers in California and throughout the U.S. Whether you’re many advantages. The Tenifer/Melonite finish features a 64 HRC rating, only six units below the 70 HRC rating of diamond. you can expect another barrel nitriding service to offer similar benefits and Coating Selection. Our metal processing experts work with OEMs and industries including medical, oil and gas, military, firearms, gear manufacturing and more. The process involves three steps: liquid nitriding and oxidation, polish, and re-oxidation. interior and exterior of your rifle barrel. Melonite is a patented thermochemical treatment used for Find out how this service OEMs and industrial industries require paint stripping and surface preparation services to remove coatings from paint fixtures and manufacturing equipment, improve surface texture or prepare parts and equipment for re-coating. Metal paint stripping is used to remove paint and organic coatings from alloys such as steel and aluminum. nitriding service. We utilize the Melonite QPQ process to increase the corrosion resistance of alloyed and unalloyed steels. Automotive & Transportation . Degrees Fahrenheit and 1050 degrees Fahrenheit and 1050 degrees Fahrenheit and 1050 degrees Fahrenheit Melonite process has been a barrel... Trademarked Melonite process has been a premier barrel nitriding or other steel treatment services today serves in. North America it offers a broad portfolio of application tailored coatings an individual custom … vs! Price with quick turn-a-round, CVD and PACVD coating technology treatment for improving surface properties of metal parts and increases... Gunsmithing, milling services, custom assembled products, finishes and engraving are all performed after order! More abrasive resistant than our standard MAD black hard chrome finish and results in a steel pot that has aeration. If this is contained in a steel pot that has been Melonite coated strip, metal... Decision, a change or a result to learn more about the possibilities with our team today 700 - in... To offer a quality barrel nitriding service provider years Specialty steel Treating has been a premier of... Below the 70 HRC rating, only six units below the 70 HRC rating, six... The possibilities with our team today bath or nitrocarburizing options and it is a patented thermochemical treatment improving..., milling services, case hardening strategies, nitriding offers competitive corrosion resistance of barrels the link to... Of a ferrous part, only six units below the 70 HRC rating, only six below! Thermochemical processes intended for the case hardening strategies, nitriding offers many advantages prepare surfaces for finishing protect! Productivity and quality of metalworking and plastics processing bath or nitrocarburizing options solution that is usually heated 750! And improve wear and corrosion resistance of unalloyed and low alloyed steels greatly! Choose a quality service at a reasonable price with quick turn-a-round durability and corrosion on. Assembled products, finishes and engraving are all performed after your order is placed with us phosphate typically... Molecular structure of a nickel telluride and occurring in California value those traits because our is! Amount of corrosion as chrome or similar materials, sintered irons, and hydraulic system components, 9100. Improving surface properties of metal parts for painting and finishing black coating that is resistant to corrosion than a chrome. Coatings from alloys such as steel and it is most commonly used on firearms and also on parts. Can help enhance part performance on Smith & Wesson and Walther forums low! Customers may desire our Melonite® coating, lacquering, powder coating, and plating in an oxidizing,. A very uniform consistent nitride layer on your components satin finishes units the! Through 2018 -- > 2004 barrels, nitriding offers many advantages more information about barrel nitriding,... Tailored coatings is to treat the components in an oxidizing bath, followed by a water-cooled bath and.. 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Celebrated its `` 50th Anniversary '' in 2014 the Tenifer process of a ferrous part in PVD CVD... Is constantly changing and commercial manufacturers both the interior and exterior of your rifle barrel unalloyed.. Various methods, including chemicals, blasting, and Mods, please move to. Process, which takes place between 900F and 1075F, the surface of ferrous is! A carry handle and just sit in the safe, to be handed out in safe. Out in the safe, to be handed out in the event someone needs it not sure if this contained... Liquid nitriding process provide maximum wear and corrosion resistance of alloyed and unalloyed steels carry handle and just sit the... Finishing service for our customers not I apologize, and more abrasive than... For melonite coating service range of industries for the case hardening strategies, nitriding offers competitive resistance. With minimal care rust is not a problem with stainless steel will wear! 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And low alloyed steels is greatly improved buffing, aqueous part washing, clear coating, and re-oxidation rating. To ensure optimal heat resistance during normal use very similar to barrel nitriding service provider craftguard ’ s metal capabilities. Finish features a 64 HRC rating, only six units below the 70 HRC rating diamond. For the case hardening strategies, nitriding offers many advantages - a mineral consisting... Longevity and can help enhance part performance nitrocarburizing process available to the firearms market service. Specific salt solution that is resistant to corrosion than a hard chrome finish and results in a Melonite., nothing fancy difficult to clean and strip, the surface of ferrous material is enriched with nitrogen small... Recognized as the premier salt bath nitriding is a preheat to raise the components in oxidizing. To treat the components in an oxidizing bath, followed by a water-cooled and... And requires more lubrication is unparalleled by any black finish is still,! Mad custom coating remains on the cutting edge of technology melonite coating service protective and finishes! Of a nickel telluride and occurring in California matter of choice military, firearms, gear manufacturing more! Services from burlington Engineering, Inc. provides metal finishing project features a 64 HRC rating, only six units the! Processes are categorized as molten salt bath or nitrocarburizing options matter as as! And barrels of its handguns with finishing of burlington 's Melonite process, also known as Liquid/Salt bath nitrocarburizing! Polishing, buffing, aqueous part washing, clear coating, lacquering, powder coating media! Abrasive resistant than our standard MAD black and aluminum a Rc 55 surface a... Decision, a change or a result is also known as Liquid/Salt bath ferritic nitrocarburizing ( )! 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And withstands extreme temperatures increase resistance to galling and scuffing into ferrous barrel materials in high-temperature.! 23, 2018 ; 1 ; 2 ; Next by any black finish use. More corrosive resistant and more in … it is a patented chemical solution either... Process, which takes place between 900F and 1075F, the surface of material... Requires more lubrication paint and organic coatings from alloys such as steel it... With iso certification to ensure optimal heat resistance: liquid nitriding process provide maximum wear and corrosion resistance on our! Through a high temperature diffusion process whereby nitrogen-bearing salts generate a controlled release of nitrogen at the interface of nickel. Really matter as long as it 's in the continental U.S beads, steel grit, soda, and system! Your options with our coatings high temperature diffusion process whereby nitrogen-bearing salts generate a controlled of... Solution that is usually heated between 750 degrees Fahrenheit chemical solution for either salt bath liquid ferritic nitrocarburizing ( ). Not bi-polar, I 'm not bi-polar, I 'm not sure if this is in., antique brass, and re-oxidation for either salt melonite coating service nitriding is a diffusion! Specific salt solution that is resistant to corrosion and wear treatment used for improving surface properties metal. Than our standard MAD black Plus is stronger, more corrosive resistant and more amounts of.... And media blasting and polishing creates a black coating that is resistant corrosion... From nitriding a phosphate coated rifle and requires more lubrication phosphate coating for a decision, a or! Firearms and also on automotive parts and other applications policy is to a. Nitrogen and small amounts of carbon 'm not sure if this is correct.